Internal Dimension Inspection

Plug Gauges

Precision gauges used to check the diameter and tolerance of holes in machined components using the Go / No-Go principle, ensuring quick and reliable verification of internal dimensions.

Overview

About Plug Gauges

Plug Gauges are precision gauges used to check the diameter and tolerance of holes in machined components. They operate on the Go / No-Go principle, allowing quick and reliable verification of internal dimensions. Plug gauges are widely used in manufacturing, automotive, aerospace, and engineering industries to ensure product quality and dimensional accuracy.

At Size Gauge, we manufacture high-precision plug gauges using high-grade tool steel and advanced manufacturing processes to ensure durability, accuracy, and long service life. Every gauge is manufactured under our ISO 9001:2015 quality management system and laser marked with size and tolerance for easy identification.

Technical Specifications

Material
High Grade Tool Steel / Tungsten Carbide
Hardness
58 – 62 HRC
Standards
ISO / DIN / ANSI / IS
Surface Finish
Precision Ground
Marking
Laser Marked — Size & Tolerance
Calibration
Certificate available on request
Range
1 mm to 400 mm (standard)
Need a Custom Plug?

We manufacture special gauges as per your drawings and specifications.

Contact Our Team
Product Range

Types of Plug Gauges We Manufacture

Plain Plug Gauge

Used to check plain hole sizes using the Go and No-Go principle to ensure the hole is within specified tolerance limits.

Range
1 mm to 400 mm
Material
Tool Steel / Carbide
Tolerance
H7, H8, H9, H10, H11, H12 — as per ISO / DIN standards
Plain Plug Gauge specification visual

Plain Plug Gauge

Thread Plug Gauge

Used to inspect internal threads and verify thread size, pitch, and tolerance accuracy. Suitable for various industrial thread standards.

Range
1 mm to 290 mm
Types
Metric (ISO), UNC, UNF, UNEF, BSP, BSPT, NPT, NPTF, BSW, BSF, BA, ACME, Trapezoidal, PG
Tolerance
4H, 5H, 6H, 7H, 6G, 7G or as per standard
Thread Plug Gauge specification visual

Thread Plug Gauge

Plain Taper Plug Gauge

Used to measure tapered holes and verify the correct taper angle and diameter for proper component fitting.

Range
As per drawing / requirement
Types
As per requirement
Tolerance
As per ISO standards
Plain Taper Plug Gauge specification visual

Plain Taper Plug Gauge

Wear Check Plug Gauge

High-precision gauges used as reference standards for calibration and setting of other measuring instruments.

Range
1 mm to 290 mm
Tolerance
As per calibration standards / ISO
Wear Check Plug Gauge specification visual

Wear Check Plug Gauge

Carbide Plug Gauge

Manufactured with tungsten carbide tips for enhanced wear resistance and longer operational life.

Range
1 mm to 150 mm
Material
Tungsten Carbide
Tolerance
H7 to H11 or as required
Carbide Plug Gauge specification visual

Carbide Plug Gauge

Air Plug Gauge

Used with air gauging systems to measure internal diameters with extremely high precision and repeatability.

Range
1 mm to 290 mm
Tolerance
As per application
Air Plug Gauge specification visual

Air Plug Gauge

Special Plug Gauge

Custom-designed gauges manufactured according to specific customer drawings or applications.

Range
As per drawing
Types
Any international standard
Tolerance
As required by customer specification
Special Plug Gauge specification visual

Special Plug Gauge

Pin Gauge Set

Used to check small hole sizes, slot widths, and bore diameters using individual precision pins. It works on the Go / No-Go principle (using plus and minus pins) to ensure the hole is within specified tolerance limits.

Range
0.1mm to 20mm
Material
Tool Steel / Tungsten Carbide
Tolerance
Class ZZ, Z, X, XX (Class XX = highest precision)
Pin Gauge Set specification visual

Pin Gauge Set

Industries

Industries We Serve

  • Automotive Manufacturing
  • Aerospace Industry
  • Engineering & Manufacturing
  • Tool & Die Industry
  • Oil & Gas Industry
  • Defence Industry
  • Heavy Machinery
  • Precision Engineering
Why Us

Why Choose Size Gauge

  • High precision and dimensional accuracy on every gauge
  • Manufactured from high-quality hardened steel / carbide
  • Long service life and excellent wear resistance
  • Custom gauges available as per drawing or specification
  • Strict quality inspection before dispatch
  • Competitive pricing with reliable on-time delivery

Size Gauge manufactures high-precision Plain Plug Gauges, Thread Plug Gauges, Taper Plug Gauges, and Special Gauges in a wide range of sizes, thread standards, and tolerance grades as per ISO, DIN, ANSI, and customer requirements. Contact us for a quote or to discuss your specific gauging requirements.